Redox flow batteries and their stack-scale flow fields

Abstract To achieve carbon neutrality, integrating intermittent renewable energy sources, such as solar and wind energy, necessitates the use of large-scale energy storage. Among various emerging energy storage technologies, redox flow batteries are particularly promising due to their good safety, scalability, and long cycle life. In order to meet the ever-growing market demand, it is essential to enhance the power density of battery stacks to lower the capital cost. One of the key components that impact the battery performance is the flow field, which is to distribute electrolytes onto electrodes. The design principle of flow fields is to maximize the distribution uniformity of electrolytes at a minimum pumping work. This review provides an overview of the progress and perspectives in flow field design and optimization, with an emphasis on the scale-up process. The methods used to evaluate the performance of flow fields, including both experimental and numerical techniques, are summarized, and the benefits of combining diverse methods are highlighted. The review then investigates the pattern design and structure optimization of serpentine- and interdigitated-based flow fields before discussing challenges and strategies for scaling up these flow fields. Finally, the remaining challenges and the prospects for designing highly efficient flow fields for battery stacks are outlined.