Optimizing the Fly Ash/Activator Ratio for a Fly Ash-Based Geopolymer through a Study of Microstructure, Thermal Stability, and Electrical Properties

Fly ash (FA)-based geopolymer was prepared using sodium hydroxide and sodium silicate (in 2.5ratio) as an alkali activator liquid (AL). The condition of FA/AL was optimized for achieving 1.00, 1.25, 1.5, and 1.75 ratios by varying the alkali concentrations, which are referred to as GP1, GP2, GP3, and GP4, respectively. The influence of slight variations in the FA/AL ratio on microstructure, morphology, functional groups, and composition was investigated by X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), X-ray fluorescence (XRF), and Fourier transform infrared spectroscopy (FTIR). FESEM detected a homogeneous fused matrix of fly ash and alkali activator solution up to 1.5 ratios; GP3 showed a dense morphology. FTIR confirmed that the formation of aluminosilicate gel induced a shift in the T–O (T = Si or Al) asymmetric stretching band, nearing a lower frequency. XRD showed an amorphous structure with phases, including quartz, mullite, hematite, and sodalite. The thermogravimetry and differential thermal analysis (TGA–DTA) indicated that the geopolymer samples were thermally stable. The electrical study concluded that the geopolymer possessed insulating properties.