Study on Degradation Law and the Equivalent Thickness Model of Steel Subjected to Sulfate Corrosion

In order to study the variation of mechanical properties of steel under acid rain corrosion conditions in northern China, monotonic tensile tests were conducted on Q235 steel with a thickness of 3.0 mm and 4.5 mm using a method of artificially prepared simulated acid rain solution for indoor accelerated corrosion. The results show that the failure mode of corroded steel standard tensile coupon includes normal fault and oblique fault. The failure patterns of the test specimen show that the thickness of the steel and corrosion rate affected the corrosion resistance. Larger thicknesses and lower corrosion rates will delay the failure mode of corrosion on steel. The strength reduction factor (Ru), deformability reduction factor (Rd) and energy absorption reduction factor (Re) decrease linearly with the increasing corrosion rate from 0% to 30%. The results are interpreted also from the microstructural point of view. The number, size, and distribution of the pits are random when the steel is subjected to sulfate corrosion. The higher the corrosion rate, the clearer, denser, and more hemispherical the corrosion pits. The microstructure of steel tensile fracture can be divided into intergranular fracture and cleavage fracture. As the corrosion rate increases, the dimples at the tensile fracture gradually disappear and the cleavage surface gradually increases. An equivalent thickness reduction model is proposed based on Faraday’s law and the meso-damage theory.