Multi-Physics Fields Based Nonlinear Dynamic Behavior Analysis of Air Bearing Motorized Spindle

The air bearing motorized spindle (ABMS) is the key component of the ultra-precision machine tool, which plays an important role in the ultra-precision machining process and directly influences machining accuracy. The influence of unbalanced magnetic force (UMF) on the nonlinear dynamic behavior of the ABMS is not understood clearly. To reveal the potential influence of the UMF, a mathematical model of the ABMS considering multiphysics fields is established. The variation trend of the UMF is simulated, and the nonlinear dynamic behavior of the ABMS is analyzed which emphasizes on the stability of the rotating shaft. It is shown that the UMF varies linearly at large rotor eccentricity which meets well with previous research, but it is noteworthy the UMF varies nearly to a quadratic function at small rotor eccentricity. The result of rotor dynamics shows that the UMF can change the converge position of the rotor center and the converge speed. Moreover, when at certain rotor mass and external load, the UMF can enlarge the stability boundary of the rotor. This research provides an example of analyzing the nonlinear dynamic behavior of the ABMS considering multiphysics fields which may help to the further investigation.