Influence of initial gas concentration on methane–air mixtures explosion characteristics and implications for safety management

Abstract Gas explosions, particularly those involving methane–air mixtures, present considerable hazards in confined spaces, such as coal mines. Comprehending the explosion characteristics and their correlations with initial gas concentrations is vital for devising effective safety measures. This study examines the influence of initial gas concentration on explosion temperature, overpressure, and flame evolution in methane–air premixed gas explosions, utilizing a custom-built 20-L spherical explosion experimental apparatus. The explosion temperatures display an oscillatory pattern, reaching maximum values at 6.5%, 9.5%, and 12% initial gas concentrations, with corresponding temperatures of 995 K, 932 K, and 1153 K. The maximum overpressure exhibits an initial rise and fall trend, modeled by an exponential function. Notably, in proximity to the 9.5% concentration, the pressure wave fosters the reverse propagation of the flame wave, leading to a secondary temperature increase. Flame sensors were employed to investigate the presence, absence, and duration of flames, demonstrating that elevated initial gas concentrations resulted in more prolonged flame durations and increased harm. At an initial gas concentration of 9.5%, a persistent flame is generated instantaneously during the explosion. Furthermore, the study analyzes the interplay between temperature and overpressure, underscoring the significance of mitigating high-temperature burns near tunnel walls and enclosed spaces. These findings advance the understanding of gas explosion dynamics and hold substantial implications for safety measures in coal mines.