Influence of Paper Industry Effluent Sludge in Ceramic Formulation for Red Wall Tiles (BIII Group)

At present, the friendly recycling of paper industry effluent sludge has gained great prominence due to the ecological and economic benefits. The aim of this work is to evaluate the influence of the incorporation of paper industry effluent sludge into a red wall tile formulation (BIII group), replacing natural limestone material by up to 10 wt.%. For this purpose, five red wall tile formulations were developed by the dry process, pressed at 47 MPa, and fired at 1170 ºC by using a fast-firing cycle. The wall tile formulations were characterized in terms of chemical analysis, thermal analysis (DTA-TG), and dilatometric analysis. The influence of paper industry effluent sludge on the technical properties (apparent density, water absorption, and flexural strength) and sintered microstructure was investigated. The results showed that red wall tiles containing up to 10 wt.% of paper industry effluent sludge have very good usable final properties, indicating their suitability for the wall tile industrial production (BIII group - ABNT NBR ISO 13006). Such results emphasize the feasibility of ecological and economic recycling of paper industry effluent sludge for the production of red wall tiles.