Surface remelting treatment of 7075 aluminum alloy—microstructural and technological aspects

7075 aluminum alloy in the T6 state was subjected to surface remelting treatment using Gas Tungsten Arc Welding (GTAW). The changes in the material microstructure were examined by means of light microscopy, scanning electron microscopy and EDS. Moreover, profilometric tests and comparative measurements of material hardness in the state before and after the treatment were conducted. In the remelted layer strong microstructure refinement and the disappearance of microstructure banding were found. A fine dendritic microstructure was dominant in the remelted zone. Use of the GTAW method reduced the number of intermetallic precipitates in the surface layer. A consequence of dissolving the precipitates was a decrease in the hardness of the material in relation to the hardness before the modification. All the samples were characterized by the presence of a remelted zone, a narrow partially remelted zone and a wide heat affected zone. With an increase in the heat source travel speed, and consequently less heat entering the remelted material, the dimensions of the individual zones decreased. The conducted research showed that GTAW technology can be used in the surface remelting treatment of aluminum alloys and can be a competitive solution in comparison to other technologies.