Design and Validation of a Variable-Rate Control Metering Mechanism and Smart Monitoring System for a High-Precision Sugarcane Transplanter

The current study aimed to design and test the accuracy of a variable-rate control metering mechanism (VRCMM) and a remote smart monitoring system (RSMS) for a precision sugarcane transplanter based on IoT technology. The VRCMM is used to operate the seedling metering device at different speeds using a stepper motor based on the travel speed, and the RSMS was employed to evaluate of the three basic parameters of seedling amount, optimum rate, and missed rate. Two types of sensors were used for detecting the sugarcane seedling (SS) and travel speed, including one ultrasonic sensor and one infrared RPM sensor. The study was performed at five travel speeds and four transplant spacings. The findings of laboratory tests showed that the mean record of the relative error between the desired stepper motor speed of the VRCMM and the real value was 3.39%, and it increased with increasing the travel speed. as Additionally, the speed regulation performance was in agreement with the transplanting index. The change in RSMS accuracy is obvious when the travel speed is high and the transplant spacing is small. The RSMS accuracy drops sharply, revealing a leaping change. In conclusion, the smart and intelligent designed sugarcane transplanter would be very useful in sugarcane production.