LBM modeling of three-dimensional mixed convection in CZ crystal growth on curvilinear coordinates system

A three-dimensional (3D) thermal lattice Boltzmann model of crystal growth is presented to study the magneto-hydrodynamics (MHD) mixed convection in the melt of Czochralski silicon single crystal growth in this paper. In order to solve the problem of lattice Boltzmann method’s difficulty in solving the flow of 3D cylindrical cavity, the 3D physical model of crystal growth is transformed from the Cartesian coordinate system to the Curvilinear coordinate system. And the irregular grids in the Cartesian coordinate system are transformed into regular grids in the Curvilinear coordinate system to facilitate the establishment of the Lattice Boltzmann model. Under the above operations, two coupled distribution functions are established to solve the governing equations. Two D3Q19 models are adopted to solve the melt velocity and temperature. And the 3D lattice Boltzmann modeling of crystal growth with cylinder boundary is realized by interpolation in Curvilinear coordinate system. The comparison with the experiment and other references proves that the proposed model and boundary treatment scheme is correct and it proposes a new way for studying the 3D crystal growth or other similar 3D cylindrical cavity simulations. Furthermore, the unstable melt flow for two cases are also simulated in this paper and the critical Reynolds number are also obtained. Results show that the introduction of the transverse magnetic field enhances the stability of the crystal growth system and increases the adjustable range of crystal rotation parameter. The obtained conclusion has an important reference for adjusting the process parameters during the CZ crystal growth.