Neighborhood Rough Fuzzy Penetration Control Method with Variable Precision Based on GMAW

Considering the nonlinear, time-varying, and multivariate coupling nature of the welding process, achieving excellent control of the welding process can be challenging. In addition, welding experience varies from person to person, making it difficult to establish a uniform standard. In this work, rough set theory is introduced and applied to arc welding process modeling and quality control to achieve effective online control of weld penetration during welding. A variable precision neighborhood rough-fuzzy method is proposed to enhance the efficiency and adaptability of rough set theory for information processing in the welding process. By designing welding experiments with different gaps and currents, descriptors such as the tail area coefficient and the length-width ratio of the melt pool have been proposed to characterize the melt pool. Rough set theory has been used to extract decision classification rules for welding percolation state information, and clustering analysis, fuzzy logic, and min-max fuzzy methods have been introduced for knowledge modeling. The proposed variable precision neighborhood rough-fuzzy control model is verified via three sets of experiments, and the results show that the model has excellent stability and effectiveness.