Modeling and characteristic analysis of roadway profile under the influence of multiple factors

Abstract Considering that the movement trajectory of roadheader cutting head directly affects the surface morphology characteristics of roadway forming, the creation mechanism of roadway contour obtained by cutting head cutting roadway is analyzed. The robot kinematics analysis method was used to determine the coordinates of the roadheader cutting head in the roadway space coordinate system, and the mathematical model of the cutting head cutting the roadway contour was constructed. Through numerical calculation, the differences of roadway morphology characteristics formed by three different types of cutting heads are analyzed. The orthogonal experiment was designed, and the regression equation under multiple factors was solved with the experimental results. The influence of cutting feed rate, cutting Angle, cutting head radius and cutting head cone Angle on the morphology characteristics of cutting surface was analyzed by regression calculation and theoretical calculation. The research results show that the roadway surface obtained by "spherical crown + cylinder" cutting head is the most uneven, and the roadway surface obtained by "spherical crown + cone + cylinder" cutting head is the most flat. With the decrease of cutting lifting Angle, cutting feed, cutting head cone Angle and the increase of cutting head crown radius, the smoothness of roadway obtained by cutting is higher.