Electromechanical Characterization of Commercial Conductive Yarns for E-Textiles

With the development of smart and multi-functional textiles, conductive yarns are widely used in textiles. Conductive yarns can be incorporated into fabrics with traditional textile techniques, such as weaving, knitting and sewing. The electromechanical properties of conductive yarns are very different from conventional yarns, and they also affect the processability during end-product manufacturing processes. However, systematic evaluation of the electromechanical properties of commercial conductive yarns is still elusive. Different conductive materials and production methods for making conductive yarns lead to diverse electromechanical properties. In this work, three types of conductive yarn with different conductive materials and yarn structures were selected for electromechanical characterization. A total of 15 different yarns were analyzed. In addition, the change of resistance with strain was tested to simulate and predict the possible changes in electrical properties of the yarn during weaving, knitting, sewing and other end uses. It was found that Metal-based yarns have good electrical properties but poor mechanical properties. The mechanical properties of Metal-coated yarns are similar to conventional yarns, but their electrical properties are relatively poor. The data shown in this research is instructive for the subsequent processing (weaving, knitting, sewing, etc.) of yarns.