Microstructural analysis of iron ore samples with bitumen as a binder

Abstract In the present investigation, the direct reduction of magnetite and hematite powder with and without 5% bitumen at various temperatures has been studied in a hydrogen atmosphere. The prepared samples were fired in the temperature range of 673–1373 K to observe the weight loss and to find the effect of the bitumen in the samples. The microstructural results show that bitumen mixed with iron ore powder exhibited a more porous structure with cracks after reduction at 773 K and 973 K respectively. At temperatures above 1073 K, the carbon present in bitumen contributed to an enhanced rate of reduction of iron oxide samples. It was observed that, the reactivity of samples was affected by the level of impurities, crystal structure, binder, and composition of the reducing agent. Graphical Abstract