RAM-based Data Analytics for Power Plant Case Study: Steam Power Plant in Thailand

This research project aims to improve a power plant maintenance program by using the theory of RAM (Reliability Availability and Maintainability). A North Bangkok Combined Cycle Power Plant, especially a steam turbines power plant, is selected to conduct research from 2021 to 2022. The steps of this research can be separated into 2 phases as follows; the first phase involves root cause analysis from failure notifications stored in the CMMS-KKS code database and risk prioritization. Unit C10 and the compressed air unit system in steam turbines operation are the critical systems subsequently, the RAM approach is applied to improve a preventive maintenance program of unit C10 by estimating an operation time before failure, system availability, and the ability to repair. RAM information is brought to reschedule a PM program, for example, MTTF, MTTR, failure rate, and repair rate, etc. It is found that the percentage of unit C10 system reliability, R(t), and availability, A(t), are higher than 90%. Furthermore, the trade-off between the cost of maintenance and failure for unit C10 is decided by running unit C10 at a percentage of reliability of 88% which can schedule a maintenance interval every 300 hours