An advanced method for measuring the residual stress of deposited film utilizing laser spallation technique

Residual stress of thin diamond films deposited by chemical vapor deposition (CVD) method was measured using a new method for residual stress measurement we developed. Compressive residual stresses of CVD diamond films were determined from the height and diameter of protuberance of film delaminated by pulse laser spallation technique. We produced the protuberance with different diameter and height by changing the laser energy. Compressive stresses were calculated from the momentum balance of atmospheric pressure and internal compressive force of the film. The residual stress of the well-faceted diamond film was measured as −338±22 MPa and agreed well with the stress (−348±17 MPa) measured by the X-ray diffraction method. In three other polycrystalline diamond films with different grain structure, the compressive stresses decreased from 300 to 147 MPa with decreasing the grain size from a few microns to tens of nanometers. Small compressive stresses of fine grain films are correlated with the grain boundary structure according to visible Raman spectra study conducted.