Preliminary experimental study on simultaneous polishing and shape setting of Nitinol wire

Abstract Separate processes for shape setting and polishing of Nitinol workpieces are well investigated in scientific literature and adopted industrially. However, a simultaneous process for shape setting and polishing of Nitinol has not yet been reported. In this study, preliminary results of such process are presented, providing insights and directions for further research on post-processing shape memory materials. For this purpose, Nitinol wire samples with phase transformation temperatures A f = 4.5 °C, A f = 31 °C and A f = 61 °C were plasma electrolytic polished (PEP) while fitted in a specially designed sample holder at three electrolyte temperatures t e = 50 °C, t e = 65 °C and t e = 80 °C. The PEP process duration was τ PEP = 60 s, τ PEP = 180 s and τ PEP = 300 s. After the PEP processes, the samples were investigated for the shape memory effect (SME). The training effect, known to be present in shape memory alloys (SMA), was taken into account. The surface roughness of the investigated wires was measured before and after the PEP process. The obtained results demonstrate that both a phase transformation temperature and an electrolyte temperature have a strong effect on polishing and shape setting results.