U-TFF: A U-Net-Based Anomaly Detection Framework for Robotic Manipulator Energy Consumption Auditing Using Fast Fourier Transform

Robotic manipulators play a key role in modern industrial manufacturing processes. Monitoring their operational health is of paramount importance. In this paper, a novel anomaly detection framework named U-TFF is introduced for energy consumption auditing of robotic manipulators. It comprises a cascade of Time–Frequency Fusion (TFF) blocks to extract both time and frequency domain features from time series data. The block applies the Fast Fourier Transform to convert the input to the frequency domain, followed by two separate dense layers to process the resulting real and imaginary components, respectively. The frequency and time features are then combined to reconstruct the input. A U-shaped architecture is implemented to link corresponding TFF blocks of the encoder and decoder at the same level through skip connections. The semi-supervised model is trained using data exclusively from normal operations. Significant errors were generated during testing for anomalies with data distributions deviating from the training samples. Consequently, a threshold based on the magnitude of reconstruction errors was implemented to identify anomalies. Experimental validation was conducted using a custom dataset, including physical attacks as abnormal cases. The proposed framework achieved an accuracy and recall of approximately 0.93 and 0.83, respectively. A comparison with other benchmark models further verified its superior performance.