Enhanced Mechanical and Thermal Properties of Stereolithography 3D Printed Structures by the Effects of Incorporated Controllably Annealed Anatase TiO2 Nanoparticles

Fabrication of low-cost, durable and efficient metal oxide nanocomposites were successfully synthesized and reinforced with photo-resin via 3-dimensional printing. Here, we put forward a novel approach to enhance the mechanical and thermal behaviors of stereolithography (SLA) 3D printed architecture by adding TiO2 nanoparticles (TNPs) in different crystalline phases (anatase and rutile), which were obtained at different annealing temperatures from 400 °C to 1000°C. The heat-treated anatase TNPs were scrutinized by X-ray diffraction(XRD), X-ray photoelectron spectroscopy (XPS), Raman spectroscopy, diffusive reflectance spectroscopy (DRS), and transmission electron microscopy (TEM) analysis. Among all the samples, at 800 °C, annealed anatase TNPs exposed a highly crystalline anatase phase, having a low energy bandgap and a comparably high tensile strength (47.43 MPa) and high elastic modulus (2.261 GPa) for the 3D printed samples, showing improvement by 103% and 32%, respectively, compared with the printed pristine stereolithography resin (SLR) sample. Moreover, enhanced storage modulus and tan δ values were achieved via the better interfacial interactions between the incorporated nanofillers and the SLR matrix. In addition to this, enhanced thermal conductivity and thermal stability of the SLR matrix were also noted. The low energy bandgap and nanoscale size of the fillers helped to achieve good dispersion and allowed the UV light to penetrate at a maximum depth through the photo resin.