Comprehensive study on zeolitepolyester composite coated sheet for eco-friendly solar panels for enhanced panel performance and reduced panel temperature

Abstract Solar energy is the most promising source for generating residential, commercial, and industrial electricity. However, solar panels should be eco-friendly to increase sustainability during manufacturing and recycling. This study investigates the potential of using natural fibre composites as eco-friendly alternatives to conventional polyethylene terephthalate (PET) back sheets in solar panels. Furthermore, it examines the performance of sisal fibres coated with zeolite-polyester resin. The chemical composition, structural integrity, and crystalline properties of the composites were evaluated through extensive microstructural analysis. The results from the experimental analysis revealed significant improvements in voltage (8%) and current (6%) for the coated sisal fibre panels compared to conventional panels. Power output increased by 12%, and overall efficiency improved from 9.75 to 10.8%. Solar panels with sisal fibre sheets exhibit adequate tensile strength and impact resistance and reduce operating temperature by 2–3 °C, ensuring stable operation and minimizing heat loss. Statistical analysis confirmed the reliability and significance of these results. The life cycle analysis demonstrated a 60% reduction in CO2 emissions and a 50% decrease in energy consumption during the production, utilization and disposal of sisal fibre sheets. These findings underscore the viability of natural fibre composites in enhancing the performance and sustainability of solar panels.