Effect of Sonication Batch on Electrical Properties of Graphitic-Based PVDF-HFP Strain Sensors for Use in Health Monitoring

In this study, flexible nanocomposites made from PVDF-HFP reinforced with carbon nanotubes (CNTs) and graphene nanoplatelets (GNPs) are manufactured using a sonication and solvent casting method for monitoring purposes. More specifically, the effect of the volume batch under the sonication process is explored. For CNT-based composites, the electrical conductivity decreases as the batch volume increases due to less effective dispersion of the CNTs during the 30-min sonication. The maximum electrical conductivity achieved in this type of sensor is 1.44 ± 0.17 S/m. For the GNP-based nanocomposites, the lower the batch volume is, the more breakage of nanoplatelets is induced by sonication, and the electrical response decreases. This is also validated by AC analysis, where the characteristic frequencies are extracted. Here, the maximum electrical conductivity measured is 8.66 ± 1.76 S/m. The electromechanical results also show dependency on the batch volume. In the CNT-based nanocomposites, the higher gauge factor achieved corresponds to the batch size, where the sonication may be more effective because it leads to a dispersed pathway formed by aggregates connected by tunneling mechanisms. In contrast, in the CNT-based nanocomposites, the GF depends on the lateral size of the GNPs. The biggest GF of all sensors is achieved with the PVDF-HFP/GNP sensors, having a value of 69.36 × 104 at 35% of strain, while the highest GF achieved with a PVDF-HFP/CNT sensor is 79.70 × 103 at 70%. In addition, cycling tests show robust electromechanical response with cycling for two different strain percentages for each type of nanocomposite. The sensor with the highest sensitivity is selected for monitoring two joint movements as proof of the applicability of the sensors manufactured.