Carrier Flotation Using Coarse Pyrite for Improving the Recovery of Finely Ground Chalcopyrite: Development of Post-Process of Carrier Flotation to Separate Finely Ground Chalcopyrite Particles from Coarse Pyrite Particles

Carrier flotation is a technique that can recover fine particles by using coarse carrier particles during the flotation process. In heterogeneous carrier flotation, coarse mineral particles of different minerals are used as carriers to recover fine mineral particles. By using Cu2+-treated pyrite particles as carriers, fine chalcopyrite particles recovery could be improved. However, a disadvantage of this heterogeneous carrier flotation is that it requires a post-flotation separation process to improve the grade of the final Cu concentrate. This study tested mechanical and chemical treatments to detach finely ground chalcopyrite (D50~3.5 µm) particles from Cu2+-treated coarse pyrite particles (−125 + 106 µm) after flotation. The results showed that the ultrasonic treatment was not effective to detach chalcopyrite fines from Cu2+-treated pyrite particles. However, acid treatment was effective to detach chalcopyrite fines from coarse pyrite particles. At pH 2, approximately 96% of chalcopyrite fines were detached from coarse Cu2+-treated pyrite particles. The acid treatment of flotation froth (mixture of chalcopyrite fines and Cu2+-treated pyrite particles) decomposed the collector KAX (potassium amyl xanthate) and dissolved the Cu precipitates adsorbed on the pyrite surface. This weakened the hydrophobic attraction force between the chalcopyrite fines and coarse pyrite particles, thus promoting the detachment of chalcopyrite fines from Cu2+-treated coarse pyrite particles.