Design, Development and Experimental Assessment of a Cost-Effective Bellow Pneumatic Actuator

Soft pneumatic actuators offer great advantages compared to rigid ones, particularly due to their compliant nature, which allows them to adapt to uncertainties in the environment. As such, they enable human-safe interactions and are often applied to various applications, such as for example, soft grippers or wearable devices for human motion assistance. The presented research describes the process of design, development and finally control of two cost-effective bellow pneumatic actuators. The properties of the developed devices are experimentally assessed by performing three different types of experiments. In a first instance, the testing of blocking force was performed, followed by experimental assessment of velocity-displacement characteristics, and finally, the dynamical properties for sinusoidally forced motion were examined. It was shown that the actuator can provide over 100 N force and assure a contraction ratio over 40% of its full length, with maximum velocity exceeding 60 mm/s. Experimental responses to a sinusoidally forced motion allowed establishing that no significant change due to the fatigue, creep and relaxation occur in material properties. Finally, the positioning performances of both developed devices were assessed by employing PID and LQR controllers which allowed their precise position control with fast responses and steady-state errors within the 0.2 mm margin. The performed research gives some insights into the future development of the pneumatically driven mechatronics systems used for position control.