Evaluation of Surface Roughness in Clear Silicon Fabricated Using Three Different Techniques: An In-vitro Study

Introduction: Anterior composite restorations present many aesthetic challenges for clinicians. Direct veneers provide chairside advantages such as evaluating tooth anatomy, shade selection, and correcting tooth morphology according to the patient’s desire. In today’s world, the use of digitalisation and 3D-printed models has grown. However, limitations of these are unknown and a research gap exists, with surface roughness being a major issue. Aim: To evaluate the surface roughness of clear silicon templates fabricated over 3D-printed models, blue inlay wax and dental stone. Materials and Methods: This in-vitro study utilised both quantitative and qualitative approaches. The study was conducted at the Department of Conservative Dentistry and Endodontics, Manubhai Patel Dental College and Hospital, Vadodara, Gujarat, India. The study was completed over three months. A total of 36 surfaces of clear silicone template (Exaclear) were obtained from two blocks each of 3D-printed model, blue inlay wax, and dental stone, measuring 30×10×10 mm. These blocks were divided into six units of 10×5 mm (N=36) and were divided into three groups: 1) 3D-printed model; 2) Blue inlay wax; 3) Dental stone. Surface roughness was evaluated using a surface roughness tester and Scanning Electron Microscope (SEM). Quantitative analysis of surface roughness was done using the surface roughness tester, and qualitative analysis was done using SEM. Statistical analysis was done using the posthoc Tukey Honest Significant Difference (HSD) test and statistical software SPSS Version 20.0. Results: The quantitative analysis showed the highest Roughness average (Ra) value mean±Standard Deviation (SD) for Group 1 (11.97±4.43 μm), followed by Group 3 (2.42±1.07 μm) and Group 2 (0.63±0.86 μm). SEM showed the presence of voids only in Group 1. Conclusion: Surface roughness of clear silicon template fabricated on wax surface is less as compared to templates fabricated on 3-D printed models.