A Study on the Fabrication of Pressure Measurement Sensors and Intention Verification in a Personalized Socket of Intelligent Above-Knee Prostheses: A Guideline for Fabricating Flexible Sensors Using Velostat Film

Intelligent transfemoral prostheses, which have recently been studied, are equipped with a microcontroller, providing appropriate motion functions for their walking environments. Thus, studies have been conducted to estimate user intentions in locomotion movements by applying biomechanical sensors inside the socket. Among them, a pressure sensor is used to determine the intentions of locomotion movements through changes in the internal pressure of the prosthetic socket. However, existing studies have a problem in that the reproducibility of pressure change data is degraded due to the non-detection and saturation of the pressure measurement value. Accordingly, this study proposes a fabrication method for a wide and flexible pressure sensor that can solve this problem and a method for the identification of user intentions in locomotion movements using it. The proposed system was fabricated with Velostat film, which has a smaller noise impact and can be fabricated in various sizes and shapes. The fabricated sensor was attached to four points inside the socket, confirming the possibility of detecting the intention of six movements according to the multi-critical detection method. The proposed pressure-sensor-based intention detection system can be applied individually by prosthetic users through simple tasks. Moreover, it will be universally applicable for commercialization.