Templated Dewetting-Alloying of NiCu Bilayers on TiO$_2$ Nanotubes Enables Efficient Noble Metal-Free Photocatalytic $H_2$ Evolution

Photocatalytic $H_2$ evolution reactions on pristine TiO$_2$ is characterized by low efficiencies due to trapping and recombination of charge carriers, and due to a sluggish kinetics of electron transfer. Noble metal (mainly Pt, Pd, Au) nanoparticles are typically decorated as cocatalyst on the TiO$_2$ surface to reach reasonable photocatalytic yields. However, owing to the high cost of noble metals, alternative metal cocatalysts are being developed. Here we introduce an approach to fabricate an efficient noble metal free photocatalytic platform for $H_2$ evolution based on alloyed NiCu cocatalytic nanoparticles at the surface of anodic TiO$_2$ nanotube arrays. NiCu bilayers are deposited onto the TiO$_2$ nanotubes by plasma sputtering. A subsequent thermal treatment is carried out that leads to dewetting, that is, owing to surface diffusion the Ni and Cu sputtered layers simultaneously mix with each other and split into NiCu nanoparticles at the nanotube surface. The approach allows for a full control over key features of the alloyed nanoparticles such as their composition, work function and cocatalytic ability towards $H_2$ generation. Dewetted-alloyed cocatalytic nanoparticles composed of equal Ni and Cu amounts not only are significantly more reactive than pure Ni or Cu nanoparticles, but also lead to $H_2$ generation rates that can be comparable to those obtained by conventional noble metal (Pt) decoration of TiO$_2$ nanotube arrays.