Efficient melt stirring using pulse sequences of a rotating magnetic field: II – Application during solidification of Al-Si alloys

The present study considers the solidification of an Al-7wt%Si alloy under the influence of electromagnetic melt stirring using a rotating magnetic field (RMF). The effect of a continuously applied RMF is compared with an RMF pulse sequence of alternating direction (RMF-PSAD). The resulting flow structure in a cylindrical liquid metal column has been measured by isothermal experiments using the ternary alloy GaInSn. The solidification experiments performed with the Al-7wt%Si alloy confirm our numerical predictions concerning the temperature field during solidification and the distribution of primary crystals and eutectic phase in the solidified samples. The application of the RMF-PSAD regime at suitable frequencies of the reversals of the magnetic field direction fP delivers an equiaxed microstructure without macrosegregation.