Formation, structure and properties of ultrahigh-strength Co-Ta-B bulk metallic glasses

Co-based bulk metallic glasses (BMGs) are well known for their excellent mechanical properties with high fracture strength, hardness and elastic modulus. Since the first report of A. Inoue with co-workers in 2003 on Co43Fe20Ta5.5B31.5 BMG with fracture strength up to 5 GPa, a series of Co-based BMGs including Co-Fe-B-Si-Nb, Co-Fe-Cr-Mo-C-B-Er, Co-Ta-B systems have been developed. Co-Ta-B ternary BMGs, discovered recently, are characterized by even higher fracture strength of up to about 6 GPa. These BMGs with outstanding mechanical behavior are interesting for applications as advanced structural materials and coatings. Due to a relatively simple constitution (only three components), Co-Ta-B BMGs are very attractive for investigations of relationships between composition, structure, undercoolability, glass-forming ability, thermal and mechanical properties. However, there have been published just a few papers on Co-Ta-B BMGs focusing on the glass-forming ability in terms of the critical diameter and mechanical properties so far. In present work, a systematic study of the structure and properties of Co-Ta-B BMGs has been carried out on four intentionally chosen compositions  Co61Ta6B33, Co59Ta8B33, Co57Ta10B33 and Co53Ta10B37. Glass formation, thermal stability, crystallization kinetics upon isochronal and isothermal annealing, mechanical and magnetic properties were investigated. Co-Ta-B BMGs studied in this work are characterized by high thermal stability, ultrahigh fracture strength in compression, large Vickers hardness and high values of elastic constants. Increasing of B and Ta content is beneficial to the improvement of both thermal and mechanical properties. Based on the study of the short-range atomic order in Co57Ta10B33 BMG, Co-Ta, Co-B and B-B bonds are supposed to play an important role in the thermal and mechanical properties. A comprehensive picture on structure-composition-property relationship was established. In order to better understand the glass formation, non-equilibrium solidification of the undercooled alloys was investigated using electromagnetic levitation, high-energy X-ray diffraction and high-speed video observation. Three compositions with bulk glass-forming ability (Co61Ta8B31, Co59Ta8B33, Co55Ta8B37) were chosen to study the phase formation during non-equilibrium solidification. In addition, one ternary near-eutectic alloy Co64Ta5.5B30.5 and two binary alloys Co67B33 and Co63B37 with poor glass formation were comparably investigated using the same method. The phase formation, dendrite growth velocity and microstructure of the solidified samples were analyzed in detail as function of undercooling. The alloy composition, maximum undercooling and growth velocity were related closely with the glass-forming ability of the Co-Ta-B alloys studied.