Leaching of Nano-Additives as a Method for Life-Cycle Suitability: A Study on 3D-Printed Nanocomposites for Wearables Applications

This study aims to develop a comprehensive process to evaluate the leaching behavior of 3D-printed nanocomposite samples as candidate materials for potential use in wearable devices. The study involves the immersion of the 3D-printed test coupons, produced via Fused Filament Fabrication (FFF), into artificial sweat and deionized water in a controlled environment provided by a dissolution apparatus. Three distinct nanocomposite filaments were used, each consisting of different polymer matrices: thermoplastic polyurethane (TPU), copolyester (TX1501), and polyamide (PA12). The additives incorporated within these filaments encompassed silver nanoparticles (AgNPs), chopped carbon fibers (CCFs), and super paramagnetic iron oxide nanoparticles (SPIONs), respectively. The current study aims to identify potential risks associated with the release of nanomaterials and additives, through SEM/EDX analysis and in vitro measurements of proinflammatory cytokines. Furthermore, this research contributes to the advancement of safe and reliable 3D-printed materials for wearable technologies, fostering their widespread adoption in various applications.