Graphene NanoPlatelet-based coating as thermal protection from high-power radiative fluxes

A major disadvantage of polymer-based composite materials is their poor performance when exposed to relatively high heat flux. At temperatures typically above 300–400 °C, the organic matrix decomposes releasing heat, smoke, and toxic volatiles, jeopardising the composite mechanical performances. The heat flux resistance of composites can be improved by integrating protective coatings on their surface. In the present work, graphene nanoplatelet (GNP) films are employed as thermal barrier coatings (TBCs) to mitigate the thermal degradation of Carbon Fibres Reinforced Plastic (CFRP). The films were bonded onto the heat-exposed surface of CFRP laminates. Laser spot heating tests, with different laser power densities (25–150 kW/m2), were adopted to assess the effectiveness of the coating. The effect of the thickness of the protective layer has been tested too, by changing the number of layers (from 1 to 2 layers). From the results, a significant reduction in the temperatures and damages were observed. Moreover, the damage extension and residual mechanical performances of exposed samples have been assessed as a function of the power density and the protection level. A significant improvement of the post-heat flexural moduli and a significant reduction of the damaged areas have been obtained in laminates protected with high-loaded graphene nanoplatelet films.