High scaling ratio line width reduction and fabrication method with electrohydrodynamic jet printing

Electrohydrodynamic (EHD) printing has great potential to be used in the field of electronic industry, precision optics and biological engineering. However, it is still a challenge to achieve a high scaling ratio for line patterns production by EHD jet printing technique, which can effectively prevent the needles to be blocked. In this paper, the influence of the key process parameters on the line width of EHD jet printing was investigated. The printing needle with the inner diameter of 890 μm was used, and the line with width of 3.02 μm was printed by optimizing the parameters. The scaling ratio between the needle inner diameter and the printed line width was up to 295 times. At the same time, the function model between the flow rate and printed line width of PVP/PEO composite was deduced. The error was found to be less than 1% by the verification of experiments. By utilizing this model, the printed line width can be predicted by controlling the flow rate, which will greatly improve the work efficiency. By controlling the flow rate, the goal of printing on demand can be realized. The proposed method and model can provide support for the fabrication of micro‐nano scale structure.