Surface engineering alumina armour ceramics with laser shock peening

Laser shock peening (LSP) of Al2O3 armour ceramics is reported for the first-time. A 10 J, 8 ns, pulsed Nd:YAG laser with a 532 nm wavelength was employed. The hardness, KIc, fracture morphology, topography, surface residual stresses and microstructures were investigated. The results showed an increase in the surface hardness by 10% which was confirmed by a reduction in Vickers indentations size by 5%. The respective flaw sizes of the Vickers indentations were also reduced (10.5%) and inherently increased the KIc (12%). Residual stress state by X-ray diffraction method showed an average stress of −64 MPa after LSP, whilst the untreated surface stress measured +219 MPa. Further verification with the fluorescence method revealed surface relaxation with a maximum compressive stress of −172 MPa induced after LSP within the Al2O3 armour ceramic. These findings are attributed to a microstructural refinement, grain size reduction and an induction of compressive stress that was relaxing the top/near surface layer (post LSP) from the pre-existing tensile stresses. Further process refinement/optimization will provide better control of the surface properties and will act as a strengthening technique to improve the performance of armour ceramics to stop bullets for a longer period of time and protect the end-users. Keywords: LSP, Ceramics, Al2O3, Hardness, KIc, fracture toughness, residual stress, Microstructure