Oilfield metal naphthenate formation and mitigation measures: a review

Process facilities for the separation of hydrocarbons from produced water in the oilfield are critical to flow assurance, product quality and environmental compliance. The formation of metal naphthenates, which are emulsion stabilizers and equipment foulers, is deleterious to performance and integrity of these processes and facilities. Manual removal of deposits of these organic salts formed at the oil–water interface during separation processes is difficult and expensive; hence, the best operational option is inhibition. The conventional method for the inhibition of metal naphthenates, which relies on suppressing the deprotonation of naphthenic acids by common ion effect, is no longer tenable because it exacerbates internal corrosion problems in topside facilities. Current industry focus is on the development of effective surface active agents for inhibition of naphthenates. There are a plethora of chemical compounds with naphthenate inhibition potential such as sulphonates, phosphate esters, aminated phosphonates and sulphosuccinates, but compatibility issues make the choice of inhibitor a complicated process. In this paper, the drivers and mechanism of oilfield metal naphthenate formation are reviewed. Surfactants for oilfield metal naphthenate inhibition and the mechanisms of inhibition are highlighted with a view to process optimization.