Front-tracking centralized motor control in a paper-making process

In the present work, the problem of controlling recipe transitions in a paper-making process is addressed, in order to avoid paper breakage and reduce paper waste. A decoupling control scheme is proposed, based on the control of speed differences between contiguous motors. This guarantees smooth and fast transitions of all the motor speeds along the production line. A front-tracking scheme is also employed, in order to adapt the recipe change to the actual plant conditions. A simulation model has been constructed and validated for a real industrial paper-making plant, and the effectiveness of the proposed control algorithm has been tested by means of simulation.