Parameter optimization of waste coal briquetting and particulate matter emissions test during combustion: A case study

The abundant coal powder generated as a waste by-product during the lignite upgrading process is harmful to the environment. Lignite briquetting offers a practical solution for lignite usage. Altering the process parameters of briquetting can significantly improve briquette quality. In this paper, the characteristics of lignite briquettes, including drop strength and compressive strength were investigated. A combination of quadratic orthogonal rotation combination designs and regression equations established the best process parameters to be 40% weight of #2 upgraded coal, 20% weight of briquetting moisture, 25 MPa of briquetting pressure, and 12 h of drying time. The low error variance of the drop strength and compressive strength, at 0.01% and 1.83% respectively, verified the feasibility of the model. The analysis by scanning electron microscope (SEM) showed that the surface morphology of briquette was denser than that of raw coal. Finally, the combustion test of briquettes revealed that the particulate matter emission (PM2.5) of briquette was 16.7% lower than that of raw coal. In summary, these data provide a theoretical reference for realizing the reasonable utilization potential of waste products derived from industrial processes.