Direct observation of initial stages of precipitation hardening process in commercial Al 6061 alloy

Evolution of precipitates in aluminum 6061 alloy, quenched after 2 h hold at 550oC (super-saturated solid solution state – SSSS) and aged at 145oC (for up to 960 min), was studied by routine, ex-situ, transmission electron microscopy (TEM). In parallel, initial stages of the precipitation hardening process (after few-minute ageing) were studied by in-situ TEM. It was An appearance of short-living (~8 min) loose, disordered, spherical ~6 nm in diameter precipitates was captured. These precipitates rearranged after relatively long interval of time (~100 min, corresponding to 240 min ageing in the ex-situ tests) into long-range ordered rod-like Guinier–Preston (GP) zones (presuming GPI). The dimensions of the latter, 20 nm×2.1 nm, was determined based on the ex-situ TEM images.-Longer, 960 min, ageing results in GPI → GPII transformation accompanied by an increase of dimensions and strength of the rod-like precipitates. Determined geometrical parameters are in a reasonable agreement with corresponding parameters assessed previously using shock-wave technique. This fact implies that shock-wave technique can be considered as a useful tool for studying dislocation/defect interactions in a wide variety of strengthened alloys.