Thermodynamic and Environmental Analysis of Scaling up Cogeneration Units Driven by Sugarcane Biomass to Enhance Power Exports

When manual harvesting of sugarcane was discontinued in many regions of Brazil, interest in power generation by burning the bagasse and straw in cogeneration units rose. Exergy analysis is often applied to increase the thermodynamic yield of these plants by identifying irreversibility and work availability. Conversely, pressure for adopting clean energy requires these systems to be evaluated for suitable environmental performance. This study identified and discussed the thermodynamic and environmental effects of scaling up systems that operate according Rankine cycle with reheating. Ten scenarios have been designed considering different levels of steam pressure and addition rates of straw remaining in the sugarcane cultivation. The thermodynamic analysis revealed a 37% improvement in the exergy efficiency and 63% of increasing in power generation to raise the steam pressure from 20 to 100 bar. Moreover, the use of 50% of residual straw into units operating at 100 bar can more than double the amount of electricity exported. If addressed considering a life cycle perspective, the use of straw improves the environmental performance of the cogeneration for Climate Change and Particle Matter Formation but provides additional impacts in terms of Water and Fossil resources depletions.