First demonstration of machine-designed ultra-flat, low-cost directive antenna

In this paper, we present a fully automated procedure for the direct design of a novel class of single-feed flat antennas with patterning of a conductive surface. We introduce a convenient surface discretization, based on hexagonal cells, and define an appropriate objective function, including both gain and input matching requirements. The reference geometry is constituted by a very thin, single feed-point square panel. It features a backing metal plate (“ground”) and a top conductive layer, which is automatically patterned to achieve the desired radiation and input matching properties. The process employs an evolutionary algorithm combined with a boundary element electromagnetic solver. By applying this method, we designed an antenna tailored to the 2.4 GHz ISM frequency band, with a size of $$24\,\hbox {cm} \times 24\,\hbox {cm}$$24cm×24cm, i.e., $$2 \times 2$$2×2 wavelengths and an height of 4 mm, or 0.03 wavelengths. Measured data confirmed the expected high gain (13 dBi), with a remarkable aperture efficiency (higher than 50%, including losses), thus validating the proposed approach.