Development of Deformable Calcium Carbonate for High Filler Paper

Controlling the size and rigidity of calcium carbonate became possible. HCCs were developed and manufactured by the in situ reaction of carbon dioxide and calcium oxide, which were already preflocculated together with GCC using ionic polymers before the reaction. HCC is deformable under pressure during the papermaking process, and its degree of rigidity can be controlled by adjusting the fraction of calcium oxide. The size of HCC can be further controlled by adjusting shearing force. The more the fraction of calcium oxide, the more rigid the HCC and the smaller the diameter of the HCC. When used in papermaking, HCC increased the tensile strength and bulk of paper simultaneously without lowering other essential paper properties, and its deformable nature under pressure improved paper smoothness. Saving chemical pulp by 10% by replacing it with HCC, which is 3–4 times less expensive than the chemical pulp, was demonstrated successfully without lowering the essential properties of paper. Implementation of HCC in the paper mill may result in saving chemical pulp, drying energy, and production cost. The paper mill may utilize the carbon dioxide from the mill stack after purification for HCC preparation.