Preparation of an Intelligent Oleophobic Hydrogel and Its Application in the Replacement of Locally Damaged Oil Pipelines

In the pipeline transportation process for crude oil, the most important and popular maintenance method for perforated and ruptured oil pipelines is the replacement of the damaged pipeline segment. However, this method has several disadvantages, including a complex process, large time consumption, and excessively high costs. The present study reported the preparation of a strong cross-linking hydrogel that served as a temporary blocking material during the long-distance oil pipeline partial replacement process. The prepared product was characterized by infrared spectroscopy, X-ray diffraction analysis, and scanning electron microscopy to analyze the microscopic reactions and structures. Orthogonal experiments for shear stress were performed to determine the optimal synthesis condition. The relevant experiments indicated that the proposed product can effectively isolate oil and oil gas, and a 4.5 m long hydrogel can resist the force of a 0.57 MPa overpressure. The blocked pipeline turned to a dredged state on changing the pipeline pressure. The flame resistance experiment showed that the hydrogel exhibited excellent flame resistance and could therefore ensure the safety of the hot work. On the basis of this hydrogel material, a new method for replacing the partially damaged oil pipeline was proposed.