Novel Rubber Composites Based on Copper Particles, Multi-Wall Carbon Nanotubes and Their Hybrid for Stretchable Devices

New technologies are constantly addressed in the scientific community for updating novel stretchable devices, such as flexible electronics, electronic packaging, and piezo-electric energy-harvesting devices. The device promoted in the present work was found to generate promising ~6V and durability of >0.4 million cycles. This stretchable device was based on rubber composites. These rubber composites were developed by solution mixing of room temperature silicone rubber (RTV-SR) and nanofiller, such as multi-wall carbon nanotube (MWCNT) and micron-sized copper particles and their hybrid. The hybrid composite consists of 50:50 of both fillers. The mechanical stretchability and compressive modulus of the composites were studied in detail. For example, the compressive modulus was 1.82 MPa (virgin) and increased at 3 per hundred parts of rubber (phr) to 3.75 MPa (MWCNT), 2.2 MPa (copper particles) and 2.75 MPa (hybrid). Similarly, the stretching ability for the composites used in fabricating devices was 148% (virgin) and changes at 3 phr to 144% (MWCNT), 230% (copper particles) and 199% (hybrid). Hence, the hybrid composite was found suitable with optimum stiffness and robust stretching ability to be useful for stretching electronic devices explored in this work. These improved properties were tested for a real-time stretchable device, such as a piezoelectric energy-harvesting device and their improved voltage output and durability were reported. In the end, a series of experiments conducted were summarized and a discussion on the best candidate with higher properties useful for prospective applications was reported.