Heat treatment - microstructure - hardness relationships of new nickel-rich nickel-titanium-hafnium alloys developed for tribological applications

The effects of various heat treatments on the microstructure and hardness of new Ni56Ti41Hf3 and Ni56Ti36Hf8 (atomic %) alloys were studied to evaluate the suitability of these materials for tribological applications. A solid-solution strengthening effect due to Hf atoms was observed for the solution annealed (SA) Ni56Ti36Hf8 alloy (716 HV), resulting in a comparable hardness to the Ni56Ti41Hf3 alloy containing 54 vol.% of Ni4Ti3 precipitates (707 HV). In the Ni56Ti41Hf3 alloy, the maximum hardness (752 HV), achieved after aging at 300°C for 12 h, was attributed to dense, semi-coherent precipitation of the Ni4Ti3 phase. Unlike the lenticular morphology usually observed within binary NiTi alloys, a “blocky” Ni4Ti3 morphology formed within Ni56Ti36Hf3 due to a smaller lattice mismatch in the direction normal to the habit plane at the precipitate/matrix interface. The maximum hardness for Ni56Ti36Hf8 (769 HV) was obtained after applying an intermediate aging step (300 °C for 12 h) followed by normal aging (550 °C for 4 h). This two-step aging treatment induces dense nanoscale precipitation of two interspersed precipitate phases, namely H-phase and a new cubic Ni-rich precipitate phase, resulting in the highest hardness exhibited yet by this family of alloys. The composition and structure of this new precipitate phase was characterized using atom probe tomography and transmission electron microscopy techniques to be cubic with a lattice parameter of a = 8.87 A and symmetry belonging to one of the primitive subgroups of m 3 ¯ m with approximately Ni61.5Ti31Hf7.5 composition .