Carbon dioxide conversion to acetate and methane in a microbial electrosynthesis cell employing an electrically-conductive polymer cathode modified by nickel-based coatings

In this study, CO₂ conversion to acetate and CH₄ was achieved in a flow-through laboratory-scale microbial electrosynthesis (MES) cell composed of a 3D conductive polylactic acid (cPLA) lattice cathode with electrodeposited metal electrocatalyst coatings. The MES cell with a bare cPLA cathode showed the poorest performance with the lowest H₂ and CH₄ production rates and low Coulombic efficiency. This was ascribed to a poor electrocatalytic activity of cPLA towards H₂ production and high electrode resistivity. When the cPLA electrode was modified with metal coatings, the CH₄, acetate and H₂ production rate increased significantly, with the following trend: cPLA < Ni < NiFe < NiFeMn. The better performance of the metal-coated cPLA in terms of CH₄ production was attributed to the lower electrical resistance, enhanced H₂ production and enhanced electron transfer between the cathode and the biofilm. At the cell potential of 2.8 V, the best-performing NiFeMn cPLA cathode showed stable production of CH₄ (50 ± 6 mL d⁻¹), acetate (185 ± 27 mg d⁻¹), and H₂ (545 ± 175 mL d⁻¹) at close to 100% Coulombic efficiency.