Performance and costs of CCS in the pulp and paper industry

The performance of an amine-based post-combustion CO2 capture and storage (CCS) process in an existing Kraft pulp mill and an existing pulp and board mill was assessed. The pulp and paper industry is an energy-intensive industry, with significant amounts of CO2 emitted onsite. The majority of this CO2 originates from the combustion of biomass, which renders it carbon neutral if the biomass used by the industry is grown and harvested in a sustainable manner. If the CO2 emissions from the pulp and paper industry were to be captured and permanently stored, then this could make the industry a potential carbon sink. In this evaluation, different configurations of capturing CO2 from the flue gases of the recovery boiler, the multi-fuel boiler and the lime kiln were assessed. For a stand-alone Kraft pulp mill, the excess steam available is sufficient to cover the demand from the CO2 capture plant. For an integrated pulp and board mill, there is less excess steam available for the CO2 capture plant and an auxiliary boiler may be required. The retrofit of a post-combustion CO2 capture plant into an existing pulp mill increases the steam demand by 1-8 GJ/air dried tonne (adt) pulp, depending on the volume of the flue gas treated. This translates to a reduction in the amount of electricity exported to the grid by 0.1-1.0 MWh/adt pulp for a stand-alone Kraft pulp mill, and by 0.1-0.5 MWh/adt pulp for an integrated pulp and board mill. The total potential for negative CO2 emissions amounts to just under 2.0 Mt CO2/a both for the market pulp mill and for the integrated pulp and board mill.