Relationship between tensile properties and ballistic performance of poly(ethylene naphthalate) woven and nonwoven fabrics

In this study, we investigated the effect of tensile properties of poly(ethylene naphthalate) (PEN) yarns on the ballistic performance of woven and nonwoven soft and composite armors. The results of ballistic tests of PEN armors were compared with Kevlar 49 armors as a reference. Based on these results, the Cunniff's equation was revised by removing the fiber elongation at break to predict the relationship between tensile properties and ballistic performances of PEN fibers. The calculations showed that by increasing tenacity of PEN fibers from 8.5 g/den (commercial product) to 12.5 g/den (strongest up to date PEN fibers produced by a novel melt spinning process discovered by our research group), the weight ratio of PEN to Kevlar 49 decreased from 1.8 to 1.35 with the same ballistic performance. Contrary to the results of the soft armors, composite armors made of high modulus PEN woven fabric showed a 17% lower ballistic resistance compared to the composite armor made of low modulus PEN woven fabric. The results of ballistic tests indicated that high tenacity PEN fibers produced in this research could have potential in soft and composite armors, and high velocity impact applications or improve performance of PEN in its current applications. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012