Enhancing mixing of cohesive particles by baffles in a rotary drum

A soft-sphere discrete cohesive powder model was used to simulate the transverse mixing of particles in a rotary drum. Using this model, the effect of cohesion strength and baffle length was investigated. Mixing time (tR) and mixing entropy were used to characterize the mixing behavior. The results showed that increasing particle cohesiveness increases tR. Baffles enhanced transverse mixing, especially for high-cohesive particles. Moreover, the baffle length played a significant role on mixing. An optimized length of 0.50 (L/R) enhances transverse mixing for high-cohesive particles. Further increases in baffle length only decreases the mixing rate by impeding the surface flow layer. In contrast to high-cohesive particles, low-cohesive particles needed much shorter baffles.