Experimental study of knock combustion and direct injection on knock suppression in a high compression ratio methanol engine

Methanol is a competitive low-carbon fuel for spark ignition engines. Though it has higher knock resistance than gasoline fuel, knocking combustion is still an obstacle for the application of methanol in spark ignition engines with relatively higher compression ratios. In this work, experimental investigations into knocking combustion and suppression were conducted on a single-cylinder, naturally aspirated, SI engine with a compression ratio of 15. Firstly, the knocking characteristics of the methanol engine with stoichiometric mixture under port fuel injection mode were evaluated. Results showed that knocking combustion occurred under medium and high loads. Especially, under the condition of indicated mean effective pressure (IMEP) = 0.7 MPa, some random heavy knock cycles with ultra-high knock intensity were observed. The frequency of heavy knock was 2.5% and the highest maximum amplitude of pressure oscillations reached 2.39 MPa. This heavy knock was similar to the super-knock phenomenon in boosted direct injection gasoline engines, and it can not be eliminated by retarding spark timing or adopting fuel-lean combustion. Then, the mechanism of the heavy knock was studied by thermodynamic condition analysis. Results showed that the heavy knock was triggered by pre-ignition which was induced by some hot spots in the combustion chamber. Finally, to make the best use of the charge cooling effect, the methanol direct injection strategy was applied to suppress the knocking combustion. When the engine worked with full opening throttle and adopt a single injection, the maximum knock intensity decreased to 0.43 MPa×°CA at −350 °CA ATDC start of injection which was 5.1% of the maximum value during port fuel injection mode. With the co-optimization of the start of injection and spark timing, the engine with a stoichiometric mixture could operate within the knock intensity limit at full load. Under this operating condition, the crank angle of 50% mass fraction burned located at 12 °CA ATDC and IMEP = 1.05 MPa was achieved. What’s more, adopting the optimal split injection instead of a single injection, the knock intensity was further reduced by 14.3% with a slight reduction of 0.02 MPa in IMEP.