Preparation of eco-friendly wax-coated paper and its rheological and water-resistant characteristics

The blend (wax M) of crude by-product polyolefin wax (wax K) and a fractionated commercial paraffin wax (wax J) was suggested to replace the wax J as a coating agent for wax-coated papers. The rheological properties of waxes J, K, and M were examined and compared. The correlation between viscosity and shear rate applied on these waxes maintained at 90 oC and 130 oC was identified. In particular, this paper, for the first time, presented non-Newtonian shear thinning behavior of not only wax K but also its blend of wax M in terms of their viscosity affected by shear rate at an operating temperature below their melting temperature of higher-melting-temperature DSC endothermic peaks (HMTEPs). They showed non-Newtonian behavior, so-called shear thinning behavior, at 90 oC in the light of characteristics of both suspension systems and polymer systems. In addition, the profiles of viscosity at 130 oC of all the waxes versus the shear rate exhibited Newtonian fluid behavior. Wax J also showed the behavior of a dilatant fluid. Then, the physical properties including water vapor transmission rates (WVTR), surface roughness, and coated weights, of thin papers coated with waxes J (WJP), K (WKP), and M (WMP) were evaluated, characterized, and compared. As a result, WMP had an equivalent value to that of WJP or the lowest value among wax-coated papers in terms of WVTR. The surface roughness and the barrier property of WVTR were minimized and enhanced, respectively, by blending waxes J and K. The additional physical properties, including dynamic contact angles, surface tension, wet and dry tensile strength, optical examination of the wax-coated fiber structure, and antimicrobial properties of the wax-coated papers, were evaluated. The excellent antimicrobial properties of clinoptilolite added to wax J or wax M appeared.