Density of Additively-Manufactured, 316L SS Parts Using Laser Powder-Bed Fusion at Powers Up to 400W

Selective laser melting is a powder-based, additive-manufacturing process where a three-dimensional part is produced, layer by layer, by using a high-energy laser beam to fuse the metallic powder particles. A particular challenge in this process is the selection of appropriate process parameters that result in parts with desired properties. In this study, we describe an approach to selecting parameters for high-density (>99 %) parts using 316L stainless steel. Though there has been significant success in achieving near-full density for 316L parts, this work has been limited to laser powers 99 %, with the density reducing rapidly at high speeds due to insufficient melting, and less rapidly at low speeds due to the effect of voids created as the process enters keyhole mode.