Penetration of Arsenic and Deactivation of a Honeycomb V2O5–WO3/TiO2 Catalyst in a Glass Furnace

Deactivation of honeycomb V2O5-WO3/TiO2 catalysts by arsenic has been studied widely in coal-fired power plants but rarely in glass furnaces. In this paper, deactivated catalysts that had been used for more than 4000 h were analyzed. We maintained the catalysts in their original monolith shape to retain their adhered substance and used appropriate methods to strip the substance layer by layer. With various characterization techniques, it was determined that the adhered substance was composed almost entirely of Na2SO4 and CaSO4. We also quantified the penetration depth of arsenic visually, which was more than 370 μm. A three-stage penetration and deactivation process induced by arsenic was proposed. It was pointed out that molten and volatile As2O3 played a key role in the deactivation process, while substances in the solid state had little impact on the deep bulk of the catalyst. In this study, we proposed an integrated deactivation process consisting of adhesion, penetration, and deactivation in a honeycomb V2O5-WO3/TiO2 catalyst by arsenic in a glass furnace. Finally, we also provided guidance on alleviating the deactivation caused by arsenic. The key is to convert molten and volatile As2O3 to solid-state substances before it contacts the catalyst.