Influence of bulk pre-straining on the size effect in nickel compression pillars

Micro-compression tests were performed on pre-strained nickel (Ni) single crystals in order to investigate the influence of the initial dislocation arrangement on the size dependence of small-scale metal structures. A bulk Ni sample was grown using the Czochralski method and sectioned into four compression samples, which were then pre-strained to nominal strains of 5, 10, 15 and 20%. Bulk samples were then characterized using transmission electron microscopy (TEM), micro-Laue diffraction, and electron backscatter diffraction. TEM results show that a dislocation cell structure was present for all deformed samples, and Laue diffraction demonstrated that the internal strain increased with increased amount of pre-straining. Small-scale pillars with diameters from 200 nm to 5 μm were focused ion beam (FIB) machined from each of the four deformed bulk samples and further compressed via a nanoindenter equipped with a flat diamond punch. Results demonstrate that bulk pre-straining inhibits the sample size effect. For heavily pre-strained bulk samples, the deformation history does not affect the stress–strain behavior, as the pillars demonstrated elevated strength and rather low strain hardening over the whole investigated size range. In situ TEM and micro-Laue diffraction measurements of pillars confirmed little change in dislocation density during pillar compression. Thus, the dislocation cell walls created by heavy bulk pre-straining become the relevant internal material structure controlling the mechanical properties, dominating the sample size effect observed in the low dislocation density regime.